Our Approach
Our approach to develop engineered garment factory rests on following 4 pillars:
Organisation
Right Organogram- Training Programme for all levels
- Incentive planning
Technology
- Machinery Selection for all Departments
- Choosing the Right Software
- Automates and Work-aids selection
Infrastructure
- Building Architecture
- Factory Layout Planning
- Utility Planning
Processes
- Department wise Sop design & implementation
- Setting key support functions of QC, IE, training and MIS
- Software system implementation
Key Features of Wastra Engineered Garment Factory
- Man-to-Machine Ratio (MMR) of 2.0 or less
- Individual operator efficiency of up to 40% within 6 weeks training
- High performance layout saving approx. 20% space compared to conventional layout
- Maximum usage of low cost automates and work-aids
- 99% cut-to-ship ratio for standard products
- Quick changeover for flexibility in product mix
- Approx. 50% lower inventory by use of lean manufacturing tools
- An effective MIS that captures right information at the right time for decision making
- Fully compliant with Safety, Health and Environmental (SHE) norms
- Line efficiency of 55 to 60% within a year
